Fully Automatic Robotic Integrated Grinding & Polishing Workstation, Automatic Deburring, Rough Grinding and Mirror Finishing Equipment for Special-shaped Hardware Workpieces Such as Faucets and Door Locks, Supporting Offline Programming and Custom Fixture Development
Robotic Cell Grinding And Polishing Machine
Description
Machine Description
This robotic grinding and polishing workstation is a fully automated, integrated solution powered by a FANUC industrial robot. Specifically engineered for the surface finishing of hardware, sanitary ware, automotive parts, door handle locks, and metal accessories, it accommodates workpieces up to φ280*280 mm. The workstation seamlessly completes the entire process, from coarse belt grinding to fine cloth-wheel polishing, all in one stop.
Machine Standard Configuration
A. FANUC Intelligent Robot (2 sets)
B. Two Separate Control Cabinets
C. Electric Control System
D. Sand Belt Polishing Machine (2 sets)
E. Two Separate Double-Layer Feeding Tables
F. Discharge Tray (Customized According to Sample)
G. Fully Enclosed Dust Cover Included; Safety Door with Safety Light Curtain Installed in the Operation Window (The safety light curtain in robotic grinding equipment primarily serves to ensure operator safety and prevent accidental injuries. For more details, please check No. IV)
Overall Machine Protection & Safety Design
The machine is equipped with a fully enclosed dust-proof protective cover. Safety doors and safety light curtains are installed on operation windows to provide real-time protection for operators and prevent accidental mechanical injuries.
An independent dust extraction system collects dust generated during grinding and polishing simultaneously, improving the workshop environment and meeting environmental protection requirements for hardware precision processing.
The two working units are each fitted with an independent loading station, enabling separated operation without mutual interference and facilitating workpiece loading/unloading as well as product model changeover.
Automatic Control & Core Advantages
- Flexible Machining Capacity:The 6-axis industrial robot supports repetitive programming in three-dimensional space. Equipped with contact wheels of multiple specifications, it precisely controls the abrasive belt rotating speed and automatically adjusts belt tension via PLC, and can intelligently switch contact wheels for different processes. It delivers uniform grinding and polishing on curved surfaces and edges of complex special-shaped workpieces, including faucets, door lock handles and jewelry accessories.
- Convenient Programming Operation:Two programming modes are available: manual trajectory recording via teach pendant and offline programming. Offline programming software greatly shortens programming time for new product changeovers. A dedicated grinding process module is built in; all product process programs can be stored, recalled with one click and copied across machines. The system can automatically correct coordinate offsets caused by external forces on the equipment.
- Intelligent Human-Machine Interaction:The whole machine is equipped with a touch screen for centralized setting of processing parameters and real-time display of equipment operating status. Fault codes will pop up automatically to quickly locate fault points and reduce equipment maintenance difficulty.
- Customized Process Support:Our R&D team boasts years of experience in customized fixture design. Professional process engineers provide full-process technical services to tailor solutions for various high-difficulty grinding and polishing scenarios, steadily improving the surface yield rate and production efficiency of finished products.
Technical Parameters
| # | Mechanical Name | Items | Parameters | Qty. |
|---|---|---|---|---|
| 1 | Robotic Grinding | Robot Cell (FANUC) | M20iD/25 | 1 Set |
| 2 | Sand Belt Machine (Double Layer) | 1421*1625*2385mm | 1 Set | |
| 3 | Double-station feeding table | Charging tray size 400*500*15 mm | 1 Set | |
| 4 | Fixture | 2 Sets | ||
| 5 | Machine Power | 19KW | ||
| 6 | Machine base | – | 2 Sets | |
| 7 | Voltage | 415V±6%, 50Hz±3% | ||
| 8 | Sand Belt specification | 4000MM/2500MM | ||
| 9 | Max. Speed of grinding/ polishing | 29M/S | ||
| 10 | Three-phase induction motor (Planetary Reducer) | 3KW-4 (1440r/min) | 2pcs | |
| 11 | 0.37KW-4P (1440r/min) | 2pcs | ||
| 12 | Air Pressure | 0.4~0.7Mpa | ||
| 13 | Contact Wheel Spec. (Rubber wheel spec.) | Big wheel: Dia.400mm, width range: 30-120mm;
Small wheel: Dia. 150mm, width range:30-120mm |
||
| 14 | Robtic Polishing | Robot Cell (FANUC) | M20iD/25 | 1 Set |
| 15 | Buffing Machine | Two wheels | 1 Set | |
| 16 | Buff Size | Dia.400mm,Width according to the workpiece custom made | Two buffs | |
| 17 | Machine air cinsumption | 4m³/day | ||
| 18 | Machine size | 4725*5100*2800mm | ||
| 19 | Total Weight | 6000KG |
Additional information
| From | China |
|---|---|
| MOQ | 1 set |
| Payment Terms | L/C, T/T, or Western Union |
| Quick Dispatch | Ready to ship worldwide within 24 hours |
Sanitary & Faucet Accessories
Precision grinding and surface polishing for faucet bodies, shower components, and bathroom hardware.
Automotive Metal Components
High-efficiency surface finishing and deburring for automotive metal parts and engine accessories.
Locks & Door Hardware
Fine grinding and polishing for interior door locks, handles, lock panels, and architectural hardware.
Hardware & Jewelry Accessories
Versatile surface processing for various daily hardware, small jewelry, and metal ornaments.(Accommodates maximum workpiece dimensions up to Φ280 × 280 mm for flexible processing.)
